In the medical manufacturing industry, which is changing quickly these days, it’s very important to stay on top of technological trends. Augmented reality (AR) is one of these trends that is changing the way medical device manufacturers get training. AR combines the real world with digital content to make learning experiences that are immersive and interactive. This technology is a great way to make training programs better, save money, and make the processes of making medical devices more efficient.
What is AR, or augmented reality?
Augmented Reality (AR) adds digital information, like 3D models, videos, and instructions, to the real world. Virtual Reality (VR) makes a whole virtual world, but augmented reality (AR) lets people interact with the real world while also seeing virtual content. In the making of medical devices, AR can be used to put interactive images and diagrams on top of real-world equipment. This gives workers step-by-step instructions and help in real time.
Why training is important in making medical devices

The medical device manufacturing industry needs a lot of accuracy and precision. Strict rules, like those from the FDA and ISO, must be followed in the manufacturing process. It is very important to train workers to meet these standards so that devices can be made safely and quickly. In the past, this training process took a lot of time and resources, with long hours of instructor-led sessions and hands-on practice. But with the addition of AR, training is getting easier, more interactive, and less expensive.
How AR Improves Training for Medical Device Makers: Learning by Doing with Virtual Simulations
With AR, trainees can learn by doing things without having to use real equipment. For instance, trainees can practice putting together complicated medical devices or using machinery while getting feedback in real time. This interactive method speeds up learning by letting students make mistakes without worrying about the consequences.
Help and advice in real time
To make sure safety and quality in medical device manufacturing, workers must follow certain steps. AR can help people put things together or calibrate them by giving them real-time, step-by-step instructions. Operators can always follow the right steps by putting visual cues, like arrows, on the equipment. These can include highlighting important parts of the machinery or even 3D models showing how to put things together.
Better Memory for Learning
Using manuals and lectures as training tools often leads to lower retention rates. AR makes learning more fun, which helps people remember what they learn. With AR, trainees can see and touch 3D models of medical devices and their parts, which makes it easier to understand how they work. Being able to move virtual objects, turn devices, or zoom in on small details helps people remember things better and understand them better.
Help and Troubleshooting from a Distance
AR can help with more than just on-site training; it can also help workers in the field from a distance. For example, if a technician runs into a problem while working on a medical device, they can use AR glasses or a mobile device to get real-time instructions or help from experts who are not there. This feature cuts down on downtime and the need for long trips to fix problems by a large amount.
Training that doesn’t cost a lot
When it comes to training employees, medical device companies often have to work with limited budgets. In-person workshops and simulations with real equipment are examples of traditional training methods that can be costly. AR is a cheaper option because it cuts down on the need for physical training equipment and lets employees access training materials whenever and wherever they want. Also, AR can show you what would happen in real life without having to spend a lot of money on prototypes or models.
Consistency in the Work Force
One of the biggest problems in manufacturing is making sure that all of the workers get the same training. With AR, all trainees can access the same digital content and training materials, which makes sure that everyone is getting the same training. In regulated industries, where compliance depends on consistency, this is especially important.
Examples of AR in the real world in the making of medical devices
Some makers of medical devices are already using AR for training. Medtronic, a world leader in medical technology, uses AR to teach its workers how to use complicated surgical tools, for example. Workers can interact with 3D models of medical devices in a virtual environment thanks to AR simulations. This makes it easier to learn how to put things together, use them, and fix problems.
Philips Healthcare also uses AR in its production processes so that workers can see technical instructions in real time. Workers can put diagrams and repair guides on top of equipment to cut down on mistakes and speed up work.
Problems with using AR in the making of medical devices
There are problems with using AR, even though it has a lot of benefits. The first problem is how to integrate technology. A lot of medical device companies might not have the right infrastructure or technical know-how to add AR systems to their current workflows. Some companies, especially smaller ones, may not be able to afford AR hardware like smart glasses or headsets.
Also, making AR content that is high-quality and accurate is a challenge. It takes a lot of time and skill to make AR simulations and training modules that work well and are easy to use.
The future of AR in making medical devices
The role of AR in making medical devices will only get bigger as technology gets better. More businesses are likely to use AR for training and production, which will make their operations more efficient, lower training costs, and make better products. AR helps manufacturers make sure their workers are well-trained and ready to handle the difficult tasks that come with working in the medical device industry.
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Questions that are often asked
What does “augmented reality” (AR) mean in the making of medical devices?
AR in medical device manufacturing brings digital information into the real world. It gives workers real-time instructions, 3D visualisations, and interactive training tools to help them learn better, be more accurate, and make processes run more smoothly.
How does AR help train people who make medical devices?
AR makes learning more fun by putting you in real-life situations. With visual and interactive aids, trainees can practise putting together devices or fixing machines. This helps them remember what they’ve learnt and get better training results.
Is it possible to use AR to fix problems with medical devices from a distance?
Yes, AR lets you troubleshoot from a distance. Workers can get help and instructions from experts in real time, which cuts down on downtime and the need for on-site visits.
What problems come up when you try to use AR in the making of medical devices?
Some of the problems are the price of AR hardware, getting it to work with other systems, and the time it takes to make good AR content. But these problems at the start are usually worth it in the long run.
Will AR be the way to train people to make medical devices in the future?
Yes, AR will become an important part of training and manufacturing processes as technology gets better. This will make the medical device industry safer, more efficient, and more compliant.